Grey flannel trousers cut to your measurements in lightweight Super 120s wool flannel, soft and brushed, with a flat front, slanted pockets, two buttoned back pockets, a waistband grip and a front lined to the knee in satin. Pleats, side adjusters and cuffs on request. Your first pair is a free test trouser in cotton.
Follow these simple steps to ensure your custom garment fits you perfectly. All you need is a flexible measuring tape.
You do not have to get this perfect. Send us your best measurements and we craft a free test garment to your numbers first, so the fit is confirmed on your body before we cut your final cloth. Every piece is custom made to your measurements, and the test garment is yours to keep. Measuring for silk pajamas or a robe? Our bespoke silk sleepwear page has its own ten-step guide.
I
Jacket Measurements
Suits, Blazers, Shirts, Vests & Coats
Desired Jacket (Garment) Length Shoulder to Hem
Stand straight in a natural posture with your arms relaxed at your sides.
Start measuring from the top of your shoulder, right next to the base of your neck.
Measure straight down along the front of your body to where you want the jacket to end.
Keep the tape straight and do not curve it around the body.
Neck Circumference
Stand straight and look forward in a relaxed position.
Wrap the measuring tape around the base of your neck where a shirt collar would naturally sit.
Keep the tape level all the way around.
For comfort, leave space for one finger between the tape and your neck.
Shoulder Width Across the Back
Stand naturally with shoulders relaxed, do not pull them back.
Measure from the edge of one shoulder to the edge of the other shoulder across your back.
Follow the natural curve of the shoulders for an accurate measurement.
Keep the tape flat and do not measure too high near the neck.
Desired Sleeve Length
Stand straight with your arm relaxed in a natural posture.
Start measuring from the edge of your shoulder where the sleeve seam would sit.
Measure down your arm to where you want the sleeve to end.
Keep the tape following the outside of the arm and avoid bending the elbow.
Chest Circumference
Stand up straight with your arms relaxed at your sides.
Wrap the measuring tape around the fullest part of your chest, typically right under your armpits.
Keep the tape parallel to the floor.
The tape should be snug but not tight enough to restrict breathing.
Stomach Circumference
Stand up straight with your arms relaxed at your sides.
Wrap the tape around the fullest part of your stomach, usually above the waistband and around the belly button area.
Keep the tape parallel to the floor.
Hold snug but do not compress the skin.
Hip Circumference
Stand with your feet together and your body relaxed.
Wrap the measuring tape around the widest part of your hips and seat.
Keep the tape level and parallel to the floor all the way around.
The tape should be snug, allowing room for one finger for comfort.
Wrist Circumference
Relax your arm and keep your hand in a natural position.
Wrap the measuring tape around your wrist bone, where a watch would sit.
Keep the tape snug but not tight.
Leave room for one finger between the tape and your wrist for comfort.
Trouser Measurements
II
Trouser Measurements
Trousers, Dress Pants & Shorts
Trouser Length Waistband to Hem
Stand straight wearing a well-fitting trouser or in a natural posture.
Start from the top of your waistband where you normally wear your trousers.
Measure down the outside of your leg to your desired trouser hem length.
Keep the tape straight and do not measure diagonally.
Trouser Waist Where Your Trousers Sit
Identify the exact position where you normally wear your trouser waistband, typically just below your navel.
Measure around your bare waist at this exact point, keeping the tape level and parallel to the floor.
Stand in a relaxed, natural posture. Do not suck in or push out your stomach.
The tape should be snug but not tight, you should be able to place one finger between the tape and your body.
Hip Circumference
Stand with your feet together and your body relaxed.
Wrap the measuring tape around the widest part of your hips and seat.
Keep the tape level and parallel to the floor all the way around.
The tape should be snug, allowing room for one finger for comfort.
Thigh Circumference
Stand with your feet slightly apart and your weight evenly balanced.
Start at the top of your inseam, near the crotch area.
Wrap the tape around the fullest part of your thigh.
Keep the tape snug with room for one finger to avoid measuring too tight.
Trouser Leg Opening Hem Width
Lay a well-fitting pair of trousers flat on a table or smooth surface.
Smooth out the fabric so there are no wrinkles at the hem.
Measure straight across the bottom hem from one edge to the other (flat width).
Do not measure around the full opening, this measurement is taken flat across.
Rise Crotch to Crotch
Stand straight in a relaxed posture.
Start measuring from the back waistband where you normally wear your trousers.
Bring the tape between your legs and up to the front waistband.
Keep the tape close to the body for an accurate rise measurement, without pulling it too tight.
Before You Order
Your questions, answered
Ordering a garment made to your measurements should feel reassuring, not nerve-racking. Here are the doubts men most often have, and exactly why you can set them aside.
I have never bought a suit I could not try on in a shop first. How do I know it will fit?
Because you do try it on first. Once you send your measurements, we make a free test garment in a stand-in cloth cut to your numbers and post it to you. You put it on at home, check the shoulders, chest, waist, and length, move around in it, and send us your notes and a couple of photos. Only once you are happy do we cut your final cloth, so the finished suit is not a leap of faith, it is a fit you have already seen and approved on your own body.
I am worried I will measure myself wrong.
You do not have to get it perfect. The videos and steps above walk you through each measurement one at a time, a friend or a local tailor can help with the ones that are easier with a second pair of hands, and if you are unsure you can send your best numbers. The free test garment exists precisely to catch anything slightly off, we see the fit on your body and adjust before your final cloth is touched, so a first-try measurement is completely normal.
I have always struggled to find clothes that fit me. Broad shoulders, an athletic build, a longer or shorter torso, or a fuller waist. Is this really for someone like me?
It is made for exactly you. The men who fight hardest with off-the-rack are the ones who benefit most here, because there is no standard size to squeeze into. We cut to your proportions, broad shoulders with a trimmer waist, a fuller stomach with a shorter jacket length, a long or short back, so the garment follows your body instead of forcing your body into a shape it is not. There is nothing wrong with your build; there are only your measurements.
My body is not symmetrical, one shoulder sits lower or my posture is not textbook. Can you cut for that?
Yes. A garment made to your measurements is built for real bodies, not idealized ones. Note anything particular in your order, or simply show us on the test garment, and we adjust the cut, a lower shoulder, a fuller seat, a forward stance, and confirm it before the final cloth is cut. This is exactly what the process does that a size on a rack never can.
It is a lot to spend on something custom made. What is my safety net?
Your safety net is that nothing final, and nothing costly, is cut until you have approved the fit on the free test garment. You are not paying for a gamble, you are paying for a garment whose fit you have already confirmed on your own body. And a well-made piece that actually fits gets worn for years, so the cost per wear is usually far lower than the compromise suits and jackets that sit unworn in the wardrobe.
I need this for a wedding or a specific event and I am anxious it will not be right on the day.
Tell us the date when you order and we plan the whole timeline back from it, including the free test-garment stage, so there is time to confirm the fit and make any adjustments with room to spare. For a dated event, order as early as you can. Because you approve the fit on the test garment before the final piece is cut, you are not walking into your event hoping it fits, you already know it does.
What if it arrives and something is still not quite right?
The final garment is cut to the exact fit you signed off on the test garment, so surprises are rare by design. If a small tweak is ever needed, your finished piece carries seam allowances so a local tailor can fine-tune it, and you can always contact us and we will help make it right. You are never left alone with something that does not work.
What if my weight changes before the event, or later on?
Take your measurements as close to the date as you can, and if your size shifts before we cut the final cloth we simply work to your new numbers. For afterwards, your finished garment is made with seam allowances so a local tailor can take it in or let it out within reason, and we keep your measurements on record, so ordering another piece that fits is simple whenever you want one.
Do I really need someone to help me, or can I do this alone?
You can absolutely do it alone. Most measurements are straightforward to take on yourself with the videos above, and only a few, like across the back and shoulders, are simply easier with a friend holding the tape. Either way, the free test garment is the real check: whatever you measure, you confirm the fit on your body before anything final is made.
✂Free test garment firstiWe only cut cloth after you confirm the fit
◷6–8 weeksiHand-tailored production
✈Tracked worldwideDHL · UPS · FedEx
Free test garment first
Before we cut your chosen cloth, we make a test version of your garment in cotton, cut from the same pattern, and send it to you free. You try it on and tell us what to change. Only after you approve the fit do we make the final piece. The test garment is yours to keep.
This is the full production time across two stages. Your test garment takes 3 to 4 weeks to make. Once you approve the fit, your final garment takes another 3 to 4 weeks. Shipping is tracked and comes after production.
Grey flannel trousers have been the backbone of classic menswear for a century, because they go with almost everything: a navy blazer, a tweed jacket, a crew-neck sweater or a plain white shirt. These are cut to your measurements in a lightweight Super 120s wool flannel, softer and lighter than traditional heavy flannel, with a flat front, slanted pockets and a front lined to the knee in the satin you choose in the selector.
Flannel is brushed after weaving, which raises a soft, slightly fuzzy surface. That surface traps a little warm air, softens the color and hides creases, so gray flannel pants look relaxed and correct at the same time. Ours is light enough for most of the year, not only for winter.
Most grey flannel slacks on sale are either a cotton blend that only looks like flannel, or a suit trouser sold in fixed lengths. These are 100% wool flannel, cut from your waist, seat, thigh and inseam, and your first pair is a free test trouser so the fit is settled before we cut the cloth. Pleats, side adjusters and cuffs are all available on request, so a pair of men’s wool flannel trousers can be as traditional or as clean as you like.
Mid gray flannel Super 120s wool flannel Pleats or side adjusters on request Lined to the knee in satin Free test trouser
Price: $239 Cloth: Super 120s, 100% wool flannel Front: flat front; pleats on request Production time: 3 to 4 weeks for the test trouser, 3 to 4 weeks for the final trouser Care: machine washable; dry clean recommended
Free Test Trouser
A Free Test Trouser in Cotton
Before we cut your flannel, we send you a test trouser in cotton, made to your measurements, free and yours to keep. It is unlined; your satin goes into the final pair.
Flannel drapes softly, so the fit has to be right at the waist and seat for the leg to hang cleanly. In the test pair, check that the waistband sits where you like it, that the seat lies smooth when you stand and the thigh has room when you sit. This is also the moment to decide on pleats, side adjusters or cuffs; note them on the form and we cut the final pair to suit.
1
Measure. Fill in waist, seat, thigh, knee, hem and inseam; the men’s pants fit guide shows where a classic trouser should sit.
2
Test trouser in cotton. Your test trouser takes 3 to 4 weeks to make and arrives 5 to 10 days after dispatch.
3
Wear it and report. Photos from the front, side and back, standing and seated, with your notes.
4
Your flannel trousers. Once you confirm the fit, your final pair takes 3 to 4 weeks to make and arrives 5 to 10 days after dispatch.
What Flannel Is
What Flannel Trousers Are
What are flannel trousers? Trousers made from flannel, a wool cloth that is milled and brushed after weaving so the fibers lift into a soft nap. The nap blurs the weave, which is why flannel looks matte and gently textured rather than smooth and shiny like a worsted suiting. Wool flannel pants feel warm and soft, and the nap makes small creases disappear.
Heavy flannel
Traditional winter weight; very warm, fuller drape
Lightweight flannel, this pair
Super 120s; soft and warm, but comfortable indoors for most of the year
Worsted suiting
Smooth and crisp; holds the sharpest crease
Cotton flannel
Shirts and casual trousers; softer, warmer, less formal
Gray is the classic flannel color because the brushed surface turns it into a soft, cloudy tone that sits with every jacket. Mid grey flannel trousers, like the pair in our photos, are the most versatile; light grey flannel trousers are a spring and summer variation, and charcoal flannel trousers are the most formal. All three are offered in the selector, along with dark grey flannel trousers, the shade between mid gray and charcoal. Medium grey flannel trousers and mid gray are the same thing; charcoal grey flannel trousers are the darkest. Men’s flannel trousers in all these shades are cut the same way, and charcoal flannel trousers men wear in the evening are the most formal of them. Gray flannel pants men wear daily, men’s flannel trousers for travel and flannel dress pants men wear to the office are all this one garment, the most useful men’s grey trousers you can own.
What to Wear
What to Wear With Grey Flannel Trousers
Grey flannel trousers are the odd trouser of choice: worn with a jacket that does not match, they look intentional rather than like half a suit.
Navy blazer
The classic pairing; a white or light blue shirt, with or without a tie
Tweed or brown jacket
Autumn and winter; the brushed textures sit well together
Knitwear
A navy, camel or burgundy crew-neck over a collar for business casual
Shoes
Brown leather or suede is the natural choice, as in our photos; black for formal evenings
A grey flannel trousers outfit can be as formal as a blue shirt, navy tie and blazer, or as easy as a rollneck and loafers. Gray flannel slacks also make the most useful travel trouser: the soft cloth packs well and the color hides marks. Mens grey flannel trousers worn with brown shoes read warmer and more relaxed; with black shoes, more city. Grey flannel dress pants with a navy jacket are the classic menswear uniform. Grey flannel trousers, classic menswear for generations, are the first odd trouser most style guides recommend; in grey flannel trousers, menswear has its most dependable piece. Ask for grey flannel trousers, men’s classic for a reason, and you will wear them more than any other pair. For more formal days, grey flannel suit pants with a matching jacket become a flannel suit; ask us if you want the jacket too, since flannel suit pants are the same cloth.
The back of a trouser shows its fit first: from the back, trousers men buy off the peg often sag or pull across the seat, and in back slacks photos a poor cut is easy to spot. Ours has two welt pockets with button-through fastening, and the seat is cut from your measurements so it lies flat rather than sagging or pulling, which you can see in the back view above.
Your Options
Pleats, Side Adjusters and Cuffs
The pair in the photos is a flat front with belt loops and a plain hem. Classic flannel trousers are often worn with more traditional details, and all of these are available on request: write what you want in the comment box on the measurement form.
Pleats
Single or double forward pleats add room at the hip and a softer drape
Side adjusters
Buckled tabs at the waist in place of a belt; a clean, traditional line
Cuffs (turn-ups)
Add a little weight at the hem so flannel hangs straight
Leg shape
Leg-lengthening by default; straighter or slimmer on request
Super 120s wool flannel is fine enough to drape softly and light enough to wear indoors without overheating, yet it keeps the warmth and soft hand flannel is known for. Wool breathes and handles moisture better than synthetic blends, so the trousers stay comfortable through a long day.
Grey
The mid gray in our photos.
Light Grey
Pale gray for spring and summer.
Dark Grey
A deep slate gray.
Charcoal
The most formal flannel.
Black
Matte black for evening.
Blue
Deep navy blue.
Chocolate Brown
Warm dark brown.
Camel
Golden camel.
Burgundy
Deep wine red.
Red
A bold red.
Swatch photos are close-ups; the brushed surface makes the colors look softer in daylight than on screen.
Full Spec
Specification
Name
Men’s Grey Flannel Trousers in Wool Flannel
Cloth
Super 120s, 100% wool flannel
Colors
Mid gray in the photos; other flannel colors in the selector
Cut
Leg-lengthening; flat front; pleats, side adjusters and other leg shapes on request
Closure
Zip fly with hook closure
Waistband
1.5 inches, grip inside, cotton waistband lining; six 1.75 inch belt loops
Front pockets
Slanted
Back pockets
Two piped pockets with button-through fastening
Lining
Front lined to the knee in satin, color from the selector
Hem
Hand-stitched; unhemmed or cuffs on request
Buttonholes
Hand-finished buttonholes
Buttons
Hand-stitched and reinforced
Seams
Ample allowances for future alteration
Test trouser
In cotton, unlined, made to your measurements, free and yours to keep
Production time
3 to 4 weeks for the test trouser, 3 to 4 weeks for the final trouser; delivery 5 to 10 days after dispatch
Care
Machine washable; dry clean recommended for a longer life
Price
$239
About Baron
About Baron Boutique
Founded in Kathmandu, Nepal in 2000, Baron Boutique has spent over 25 years creating bespoke garments with a focus on artisanal craftsmanship, dramatic design, and collector-quality tailoring. From cinematic-inspired coats and formalwear to handcrafted cashmere pieces, every garment is made with precision, individuality, and attention to detail.
Today, Baron Boutique operates internationally from Dubai while all bespoke tailoring and garment production remains rooted in the Kathmandu workshop where the brand began.
Our customers come back because the fit is right and we answer emails. Every garment is made by a human tailor whose name we know.
Questions & Answers
Questions About Grey Flannel Trousers
Q. What are flannel trousers?
A. They are trousers made from wool flannel, a cloth that is milled and brushed after weaving to raise a soft nap. The nap gives flannel its matte, slightly fuzzy look, its warmth and its soft hand. Wool flannel trousers are a classic odd trouser, worn with a blazer or sports jacket rather than as part of a suit, though flannel suits exist too.
Q. Can you wear grey flannel trousers in summer?
A. Heavy flannel is too warm for summer, which is why it is thought of as an autumn and winter cloth. Our flannel is a lightweight Super 120s, so it is comfortable indoors and in mild weather for most of the year. In real heat a tropical wool or linen trouser is the better choice; light grey flannel is the coolest of the flannel colors to look at, but the cloth is the same weight.
Q. What is the difference between flannel and regular wool trousers?
A. Regular dress trousers are usually worsted wool: smooth, crisp and slightly lustrous, holding a sharp crease. Flannel is brushed, so it is softer, warmer and matte, and its crease is softer too. Flannel looks more relaxed and textured; worsted looks sharper and more formal. Many men own both, a gray worsted for the office and gray flannel for the rest of the week.
Q. What do you wear with grey flannel trousers?
A. A navy blazer with a white or light blue shirt is the classic answer, and a tweed jacket, a camel sweater or a rollneck all work well too. Brown leather or suede shoes suit flannel’s soft texture; black shoes make it more formal. Avoid a jacket in a gray very close to the trouser, which looks like a mismatched suit.
Q. Mid grey, light grey or charcoal flannel: which should I choose?
A. Mid gray is the most versatile and the one in our photos; it works with navy, brown, green and burgundy jackets. Light gray is softer and more casual, a good spring and summer shade. Charcoal is the most formal and closest to a suit trouser. If you can own only one pair, choose mid gray.
Q. Should flannel trousers have pleats or a flat front?
A. Both are correct. A flat front is cleaner and suits a slimmer build or a modern look; pleats add room at the hip and let soft flannel drape, which is why traditional flannel trousers often have them. Ours are flat front by default, with single or double pleats, side adjusters and cuffs on request.
Q. Do flannel trousers bag at the knee?
A. Wool flannel recovers well if you let it rest: hang the trousers by the hem overnight and the knees relax back into shape. Rotating between two pairs helps any wool trouser last longer. A trouser cut to your measurements also bags less, because the cloth is not straining when you sit.
Q. How do I care for them?
A. They are machine washable on a cool, gentle cycle and should be hung by the hem to dry. Dry cleaning is recommended for a longer life and to keep the nap soft. Brush flannel after wearing to lift dust out of the surface, and steam rather than press hard so the nap does not flatten or shine.
Q. Is the test trouser free, and how long does it take?
A. Yes, the test trouser is free and yours to keep. It takes 3 to 4 weeks to make and arrives 5 to 10 days after dispatch; once you confirm the fit, your final pair takes 3 to 4 weeks to make and arrives 5 to 10 days after dispatch. Order early if you need them for the start of the cold season.
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Pants Fit Guide
Already know your fit? Browse men’s pants or message us. Every piece is custom made to your measurements, with a free test garment first.
Pants Fit Guide
Your pant fit sets the foundation for both style and comfort. This choice determines the cut and ease of movement in your test garment. Use this guide to select the fit that best matches your body type and style preference.
Slim Fit
A sleek, tapered shape from thigh to ankle.
Best for: Those with a lean build or who prefer a more tailored, modern look. The cut hugs the body closely without restricting movement.
Standard Fit
A straight-leg classic offering all-day comfort.
Best for: Most body types. This is the most versatile pant fit for everyday wear, offering balance between structure and ease.
Relaxed Fit
Generous room from hip to hem.
Best for: Those prioritizing ease of movement or requiring more space in the seat and thigh. Ideal for casual or comfort-driven tailoring.
Athletic Fit
Room in the thighs with a modern taper.
Best for: Muscular builds with broader thighs and glutes. Provides space without bagginess, tapering neatly at the lower leg.
Men’s Trouser Fit Guide
How Men’s Trousers Should Fit
Trousers are where ready-made forces the biggest compromise. A waist that fits means a seat and thigh that pull, or a seat that fits means a waistband you have to cinch. Trousers made to your measurements remove that trade-off entirely. You choose the leg shape and the fit, we cut the waist, seat, thigh, rise, and length independently to your body, and a free test garment confirms it on you before your final cloth is cut.
A pair that truly fits is one you wear on repeat and keep reaching for long after, not something you tolerate for a season. This guide covers the four fits we offer and where trousers should sit so yours feel right the day they arrive and years down the line.
Step One
Choose your fit
Slim
Trim through the seat, thigh, and leg, tapering to the ankle for a sleek, modern line that works cropped or full length.
Standard
A clean, even line with a little room through the seat and thigh. The most classic and versatile fit, the easiest to dress up or down.
Relaxed
More room through the seat, thigh, and leg for comfort and movement, with an easy, contemporary drape that still looks intentional.
Athletic
Cut for a built lower half, with extra room through the seat and thigh and a trimmer waist, so muscular legs fit cleanly with no pulling or strain.
Step Two
The fit checkpoints
Waist
The waistband sits comfortably where you like to wear it, snug without digging in, and stays put without a belt straining to hold it. Because it is cut to your waist, you avoid the usual cinch or gap.
Seat & thigh
The trousers skim your seat and thigh cleanly, with no pulling and no horizontal strain lines. This is exactly where off-the-rack fails and custom cutting wins, because the seat is cut independently of the waist.
Rise
The rise, how high the trouser sits from crotch to waistband, is cut to you, so it sits at the height you prefer without pulling low or riding high. Tell us where you like your trousers to sit.
Length & break
You choose the length: a full break resting on the shoe, a light break with a single soft fold, or a clean cropped ankle. Every hem is cut to your leg and your shoe height.
Every pair is made to your measurements, in the leg shape and fit you choose, with the waist, seat, and rise cut independently for a true fit. A free test garment confirms it before your final cloth is cut, and it is yours to keep.
Your Worries, Answered
The doubts most men have, and why you can relax
Trousers never fit my waist and my seat at the same time. Am I just an awkward shape?
You are not, ready-made is the problem, not your body. Off-the-rack trousers are cut to one fixed waist-to-seat ratio, so if yours is different, either the waist gaps or the seat and thigh pull, whatever size you buy. We cut your waist and your seat independently to your own measurements, so both fit at once, and the free test garment proves it on your body before the final pair is made.
I have never bought trousers I could not try on first. How do I know they will fit?
Because you do try them on first. We make a free test pair in a stand-in cloth to your measurements and post it to you. You put them on, sit, walk, check the waist, rise, seat, and length, and send us notes and photos. Only once you are happy do we cut your final fabric, so the finished trousers are a fit you have already approved.
I am nervous I will measure the waist, seat, or rise wrong.
You do not have to be exact. Our guide walks you through each measurement, a friend or a local tailor can help, and if you are unsure you can send your best numbers. The free test garment is there to catch anything slightly off, we see the fit on your body and adjust, so a first-try measurement is completely normal.
I always end up paying a tailor to alter every pair. Will this be different?
Completely, because there is no size to fall between. You send your measurements, we cut to them exactly, and the free test garment confirms the fit, so you receive trousers that are already right rather than a compromise you have to pay to fix afterwards.
It feels like a lot for one pair of trousers. Is it worth it?
Trousers that finally fit your waist and seat get worn constantly, while the ill-fitting pairs sit unused, so a proper pair usually costs far less per wear over its life. Nothing final is cut until you have approved the fit, so you are not gambling, and a pair cut to you and made well stays comfortable and sharp for years, not one season.
Will I still be reaching for these in a few years, or is it a one-off?
These are made to become a staple. We cut a timeless shape in quality cloth with real seam allowances, so they keep their line and can be adjusted as you change. Most men find a well-fitting pair turns into the trousers they wear more than any other, and years on they still feel right. That is what owning them, rather than just buying them, looks like.
What if my weight changes later on?
Your finished trousers are made with seam allowances, so a local tailor can take them in or let them out at the waist and seat within reason if your shape shifts. And we keep your measurements on record, so ordering another pair that fits is simple whenever you want one.
Chosen your fit? Browse men’s pants, or message us with any questions. We build the free test garment first to confirm the fit on your body, and it is yours to keep.
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